DRIFT MONKEY!!!!!!!!!!!

Last year sometime I was approached by Melissa Miller on Facebook with a friend request.  I didn’t know too much about her or her after school activities but in talking with her briefly I started to get a better understanding of what she was about.

If you don’t know who Melissa Miller is then do yourself a favor and check out her site (linked above)  Its not every day you see a female drifter on the scene and is engrossed in automotive performance as well.  Its quite the pairing actually.  Melissa for a little while has been chopping it up with different styling ques and a few engine swaps (replacement VG30s) in her Z32.  After many efforts in trying to get what she was after she finally came to the tail end of it all and decided that if she’s going to continue to push the envelope on performance with her Z32 she needs to buckle down and get serious about what can be done.  Enter me (EP Racing), while I don’t work on cars anymore nor much of anything else outside of engine machining/building I took on the challenge to offer Melissa a built assembly that will be designed and built to handle pretty much anything she decides to throw at it.  We discussed via Facebook messages and phone calls what her plans were and what she wanted to get done and she pulled the trigger on some pretty stout items.

Melissa ponied up for CP Pistons and Carrillo Rods with ARP Headstuds and a few OEM replacement parts.  I was aware that she was going with CP based on my article I wrote not too long ago about forged piston comparisons but when I got the box of parts from Melissa and saw some Carrillo rods in there, I was a bit surprised.  Its not every day you get to build an assembly with the TOP manufacture of engine components (pistons & rods) in the US for the Z32!

So now we fast forward to Melissa getting her core engine sent out to me.  It arrives and the build begins!  Tearing down the core engine though yielded some not so good signs.  The crank, since it threw a rod bearing is damaged but none to fear a replacement crank is under way!

Here are a few images of where things are right now.  Check back for more details as the story unfolds on this Project Drift Monkey!!!!!

Mod List for this build are:

EPR Spec Block & Heads

EPR HSOS Crank modification

EPR 8qt Racing Oil Pan

Carrillo Rods

CP Pistons

Clevite Bearings

ARP Head Studs

New OEM Gasket Kit

JWT Valve Springs

EPR Piston Coating

EPR Bearing Coating

CNC 3 Angle Valve Job

EPR Ported Oil Pump Service

Old School meets New School Ways Pt. II

 

 

 

After some slight set backs with piston fitment (the block needed over sized pistons due to the cylinder walls already over the max P to W clearance) we picked up some .020″ pistons and pressed forward.  This L20B I have to say I had a joy in building.  It came out better than I expected and is quite clean and industrial looking with the color scheme I gave it.  For this Datsun 510 I think this will be a great show piece for the customer.  I thoroughly enjoyed building a different outfit for a change.  I love building VG30s but every now and then a little change up is good.

 

Mod List:

EPR Spec Block

.020″ Over pistons

Shot Peened Stock Rods

ARP Rod Bolts

ARP Main Studs

ARP Head Studs

Clevite Bearings

EPR Bearing Coating

EPR Piston Skirt Coating

Modified Combustion Chambers

CNC 3 Angle Valve Job

New Gaskets & Seals

Honed Cam Tunnels

Old School meets New School Ways

Working in the shop on an old school L20B.  This engine while very basic and straight forward is a real treat to work on.  I love looking at the technology of its day to see how things worked and what was considered the “in” system of its time.

I’ve been busy working on many projects but this weekend I did some construction work on the L20B cylinder head combustion chambers.  From the factory these things are very small.  Lots of quench and lots of room for improvement.  So I took what I learned years ago in the V8 world and applied it to this cylinder head. (The similarities between this cylinder head and a domestic 2 valve Chevy head are strikingly similar)

So here are a little before and after pics.

Specs :

3 Angle Performance Valve Job

Milled Deck

Fully Worked Combustion Chambers

Up next is the short block and the rest of the assembly to put together.  This will be one mean L20B once completed.  I’m quite confident the customer will have great success with his new setup.

VG30 FORGED PISTON COMPARISON

I get a lot of phone calls every week regarding parts selection and pricing on components.  Many ask me whats the best piston to run or what I feel is the best for certain applications.  While I have my own view on certain parts and criteria in which they can be used for or should be used for I feel that ultimately the customer should be educated well enough to make the best decision for his/her self instead of running what X person suggests.  After all, I can only suggest what I consider the best or most viable option, the customer at the end of the day is the one who ultimately makes the decision on the final call of what they want to purchase and run in their assembly.

So lets talk about what pistons on the market are available (off the shelf) for the VG30DE engines.  We have CP Pistons, Wiseco, Ross, Probe, (discontinued recently but if you can find a set online new GRAB THEM!) JE, (which I have found out are made in Wisecos factory) & Arias.  Im sure there are some others that are available or made for our platform but these are the ones that are most commonly used in building a VG30 engine.

The two pistons I’m going to select to make a good comparison on are between CP and Wiseco.  The reason for this is because out of 10 builds I produce at random these are the two most widely used pistons in the VG30 outfit.  So I will do a break down on comparisons regarding each piston and what I personally like about each one over the other and the drawbacks.

Lets start with WISECO PISTONS.  Great piston, quality, 2618 forging, readily available, affordable and has some great qualities to list.  They are among one of the most top picked pistons for the VG30 and are advertised more with rebuild kits than most others, mainly because of the attributes I stated above.

So what are some specs that I like about the Wiseco piston (Part # K549M88).  Lets look at the top ring land.  It is the largest (tallest) out of any of the top ring lands on any other forged piston on the market.  It has integrated detonation grooves that prevent carbon-buildup from locking up the top ring and help keep the air and fuel in suspension. The accumulation of gases that get by the top ring can unseat it, and the pressure groove delays this action.  They protect the top ring by disrupting detonation waves as well.  These grooves limit the piston/cylinder contact during high temperature and RPM. This is the only piston that I know of that has this feature standard off the shelf in their design.

Another feature is a floating pin bore.  What does this mean?  A floating pin bore simply means that the pin once installed in the pin bore of the piston it rides on a thin film of oil which is commonly called pin floating, hence floating pin bore.  Oil is supplied through a single oil feed hole that is provided by the bottom oil expansion ring groove.  It is very important to clearance the pin bore for the wrist pin on moderate to high HP engines or engines that see a lot of abuse.  The added clearance helps prevent galling and allows for a smoother rotating assembly and helps keep the parts cooler and working order longer.

Thin ring technology, this is great because the thinner the ring is the less friction it has going up and down in the cylinder bore.  The trade off is the “type” of ring you run that comes in the piston kit from Wiseco.  Wiseco uses a standard scraper 2nd ring which acts similar to a napier ring but not quite.  Its positive function on scraping the excess oil off the cylinder walls helps in preventing oil consumption as well as blow by relief.  A napier or THG (tapered hook groove) ring provides a superior scraping affect and prevention of blow by compared to a standard scraper ring.  The top ring is a chrome steel nitride ring that resists high heat, less friction wear resistance and is highly durable.  The oil or expansion rings are standard ear angle which are common on most pistons.

Wiseco pistons feature a straight side wall which reduces overall weight of the piston, which is nice, but does lend a draw back that creates a thin spot surrounding the outside area of the pin bore.  Some consumers have had issues with the Wisecos cracking around the pin bore and I’ve diagnosed this issue to be directly related to them not adding clearance to the pin bores as I’ve mentioned above.  You have to remember the more abuse you put on parts the more they will want to move and distort, giving them some breathing room or area to move greatly reduces premature failure.  This rule of thumb can be applied to nearly every aspect of a race engines parts.

The Wiseco shelf piston weighs in at 341 grams making it one of the lightest pistons on the market.  That’s a good thing because the lighter you can make a rotating assembly the more response it will have and it will enable the engine to rev more freely and effortlessly.

So overall I give this piston a thumbs up for not only being affordable, readily available,but also having the tallest ring land of any piston but its one of the lightest pistons on the market.

Now lets talk about the CP PISTONS.  Robust, 2618 forging, radius shoulder side walls, shorter piston by design, premium machining details, and reasonably affordable.  The CP in is my favorite piston and for a few good reasons.

The first thing I want to bring up is that this piston as well has a floating pin bore design.  However what makes this one different is that it has a twin feed for oiling of the wrist pin.  Added oil prevents unwanted heat build up and certainly aids in keeping the pin coated in oil more efficiently. Wrist pins are made of 5100 series chrome moly steel just like the Wisecos are.  HP rating of 600HP PER PIN (Both Wiseco & CP)

The CP piston does not have a taller top ring land but the deck thickness from the inside of the piston at the underside of crown to the top of the crown is solid.  Even though the Wiseco has a taller top ring land it isn’t solid the entire diameter on the underside of the piston.  The design in the forging is different than that of the CP.

CP runs a double walled thick 2nd oil ring which is very stout and does a decent/good job at retaining oil down to the sump.  The top ring is a single walled thickness and is chrome nitride steel like the Wiseco variant.  The CP does not use thin ring technology but thats ok, I feel they make up for it in the attention to detail with their machining of their pistons.  CP does however use an accumulator groove which is a V shaped groove machined in the 2nd ring land to collect excess blow-by between the top and second ring. This groove collects residual gasses during combustion and alleviates top ring flutter while increasing ring seal.  I normally get better compression numbers and ring seal with the CP ring package than I do with a Wiseco but every engine is different as well as the application in which they are built for so take that statement with a grain of salt.  Its just something I’ve picked up on in dealing with these pistons for many years. The oil expansion ring is standard ear design like the Wiseco so those are on part with each other.

Radial shoulder side wall.  BIG improvement over the Wisecos.  At the pinch near the pin bore of the piston between the Wisecos and the CP, the CP trumps the Wiseco in thickness by nearly .050″.  Thats quite significant.  Having the shoulder side wall radius machined does yield the CP as the heavier contender as there is less material that has been removed but in my eyes the rigidity factor and material thickness in this key area is more reason to run this piston over Wiseco.  The CP weighs in at 347 grams making it 6 grams heavier than the Wiseco unit.

BUT there is a price factor to take into consideration.  Wiseco, while very formidable comes in at approx $620 USD give or take depending vendor of choice compared to CP which retails anywhere from $775-$900 depending the vendor.  Thats a significant difference in price between the two.  So ultimately the consumer really has to weigh out their options on what they want to invest in.  I honestly like both pistons for their own reasons.  If you are targeting a price point, Wiseco hands down is the way to go.  If you are more concerned about quality of machining and overall improvements over what Wiseco offers CP is hands down your choice.  There really is a lot to take into consideration when looking at these two pistons.  Its a tough choice but I want consumers to be educated to what they are buying and not fed a bunch of hearsay from random individuals.  My personal preference…well I am more of a refinement type of individual so my trust lay with CP but let me say this, I’ve built MANY engines that have made 800-1000HP using the Wisecos with no affects at all.  If built properly and details attended to, the Wisecos can have a solid chance to become your next piston choice.

Here are some side by side comparison images of both a CP piston and a Wiseco piston for you to see.

I hope if anything you’ve seen differences as well as advantages between both units shown today.  Remember both pistons are good for their own reasons and can withstand a lot of power and abuse.  Choose whatever piston you want to run for good reason rather than by what some random individual says.  It always pays to do your homework and research the details so you make a better conscious decision on what parts to buy.  And ALWAYS consult your engine builder/machinist they normally have the upper hand on what is good and what isn’t from experience and handling products.  These are the individuals that really know and can help you decide beyond what research you’ve done on your own.

Thanks for reading!

EP Racing Dual Oil Squirter

Oiling systems are very important to any and all engine types and setups.  My focus with the Nissan platforms is to take whats already available and find their weak points and tackle them to make them better.  Cooling by way of oil is a very important aspect of engine life and sustainability.  Overall, if you can keep your outfit running more efficient and better cooled your engine will out perform others and do so consistently.  For years manufactures have outfitted turbocharged and or supercharged engines with oil piston squirters.  Their function is to spray/stream oil to a designated area under the piston to cool them down.  The oil there by absorbs some of the heat and carries it down to the sump.  Oil on some outfits is then pumped to an oil cooler where oil has a chance to really cool down and return to the engine for more work.

The VG30DE series engine has oil squirters outfitted in the block (3) feeding off the main return oil galley.  The OE squirter is a split design and covers 2 pistons at the same time.  Nissan developed 2 different styles, one for the twinturbo outfit and the other for a non turbo setup.  The two are the same but slightly different in spray pattern.

(The “cleaner” (new looking) oil squirter is the NA one and the TT one is the oil stained one)

So where do we look now?  Well its always a good idea to keep your parts running cool right?  A new idea was envisioned and a drawing was made.  My idea to further the oils ability to cool the piston was finally down on paper.  With the continuing effort to produce more HP and TQ the engines see more heat and stress.  So there has to be new efforts in coping with these new temperatures and stress levels.  The idea is to control the oil on both sides under the crown of the piston there by allowing the oil to absorb as much heat as possible.  Aiding in preventing detonation and improving the engines ability to keep cool under heavy load and conditions, this new development hopefully will bring new ways of keeping high performance VG30s alive longer.

This is not the final version of this oil squirter, but you can see what development is being done.  I am continuing work on this and hopefully this year I can have a set of 3 to run tests with.  Stay tuned!  More things are soon to show up, so check back periodically for more details and information on other exciting products and services.

EP RACING VG30 BILLET MAIN CAP & GIRDLE KIT

Been a long time coming that the VG30 crowd has been in need of a better setup for housing the crankshaft.  The stock girdle is riddled with flexing issues and being made in a single piece design makes it a machinists nightmare to do a line hone job on the main saddle (housing bore).  The need of keeping the crankshaft fixed can be challenging but now its going to be made quite easy with our new billet main cap system.  Made of billet 4340 these are precision cnc machined and come pre-bored to within .005″ off center so the end user has less work in having the main housing bores sized accordingly.  You will still be able to retain the standard ARP 8740 main studs or you can opt to purchase L19s (not required or suggested) but if you want to go that route you’re more than able to since this main cap system you are able to hone/size each cap independently from another.  Main caps will be black zinc coated to prevent corrosion and come ready to be final machined.

In addition a new billet girdle has also been designed to lock in all the caps together to give the lower housing even more rigidity.  Made of the same 4340 material you’ll be reassured that the quality and attention to detail are second to none and offer the best solution for the lower end of your VG30.  This kit works for both VG30E models as well as the VG30DE (TT) models.  An upgrade to the caps that will be available is an exterior oil shed coating which aids in keeping oil drained back down to the sump of the oil pan.

No pricing or ETA yet but check back for details soon.  Hoping to debut the final production part beginning of the new year.

EP RACING Z31 FORGED PISTON KIT

This is the newest forged piston out on the market that we have designed in conjunction with CP Pistons. This is a true 9.5:1 piston. Once compression is calculated this piston puts the engine at 9.2:1 compression PERFECT for boosted applications.  GTP inspired to bring you the absolute best in performance, these pistons model the early style pistons that were used exclusively in the GTP series back in the late 80’s and early 90’s GTP SOHC engines. A blend of the old school with the new school these pistons feature attributes from a SOHC cylinder head profile (2 valve) and coupled with a DOHC lower half design features based off the DETT model engines.  Z31 owners get the best of both worlds!

Piston Specs:

  • Full Forged 2618 Aluminum
  • Twin oil feed with radial groove for pin bore
  • HD wristpins
  • Full floating pin bore design
  • Lateral gas ports
  • Steel Nitride top ring
  • Napier Second Oil ring standard tension
  • Flat top design
  • Valve reliefs are 1mm over sized for aftermarket valves
  • Radial side wall for added strength

Available in any bore size, the customer has an endless selection at his or her disposal. 94mm pistons shown below.

Pistons are made to order and take approx. 4-6 weeks for completion.  Please feel free to email me for pricing and or questions.

 

 

EP Racing VG30 8QT Racing Oil Pan

Oiling systems,  they plague us in the VG30 world.  Hell nearly every engine has an oil deficiency but its what we do to correct the issue that makes or breaks us in having reliable engines.  The VG30 has a small oil pan capacity of 4qts…yes that’s right!  You read that right 4QTS!!!!  A pure bread pedigree Nissan work horse was only given 4qts of oil for its survival, that’s extremely low for the amount of oil this engine really utilizes.  So what does one do?  Well after seeing what options were on the market and what was being sold for the VG30 I decided to make the ultimate wet sump oil pan that brought all the facets of modern day racing technology to the Z32 community.  I spent right at a year developing a new racing oil pan of which took countless measurements to ensure what was about to be designed and made was in fact the best pan people could buy for their Z32.

I decided that once my figures were solid I would contact Moroso to produce my design.  I chose them as they are unquestionably the world leader in oil pan technology.  The second you mention Moroso you immediately think oil pans and oiling systems, so of course this was the right decision to make.  I made the call over to them and spoke with some of my buddies I knew back in the R&D department.  Gave them the run down on what I wanted and they drew up the CAD drawings to showcase what my vision was.  The first design sort of resembled the stock pan but on more of a race feel look and approach.  It was only rated at approx 6qts….still not enough for my liking and I felt we had more to improve upon.

A test pan was fabbed up and sent over to me to do a test fit and see how things were.  Again as I mentioned there was more improvements but without a rendering in front of me to physically test out I was only speculating at best on where we could go.  So I mocked up the test pan and dropped a block in a chassis I had and noticed a BUNCH of extra room that could be utilized.  So back to the drawing board I went into improving my design.

So as you can see a lot of room was still present for me to occupy.  This lead to me designing a new and improved version which incorporated a secondary kick out, drop back front on the sump, a newly designed oil pick up tube, and a windage screen.

With this rendering I was 100% a go with the production.  A last few minute updates to the pan and it made it a bit easier for the pan to be installed for when you drop the engine in and a few provisions for oil returns and oil cooler return was done.  I also integrated an oil temp sensor bung for ppl to utilize for data logging.  I thank the members of tt.net for bringing up that valid point to have it included.

Here is the newly designed oil pick up tube.  This new design allows users to clean the screen portion between builds unlike the factory cone style which has to be replaced.

Here are the pans being made at the Moroso facility.  Professional grade!

Pans get final test with checking for leaks and then sent out to be black zinc coated.  This prevents corrosion and gives the pan a well deserved clean look!

And now finally back at my shop fully assembled to a race engine.  This oil pan screams performance.

 

To date this oil pan is the largest and best equipped oil pan on the market for the Z32.  A lot of time and effort went into producing this pan for the community.  I want to thank Moroso for bringing my creation to life, Rich @ RDZ, and the feedback from the community.  Without you guys this project couldn’t have happened.

Oil pan specs are:

8qt capacity

Constructed of brand new sheet metal

4 trap doors (45 degree tilt)

Newly designed pick up tube

Built in Windage Screen

Magnetic Drain Plug

Oil Temp Sensor Provision

Zinc Plated

Twin Kick outs

If you have any questions please feel free to email me at tech@epracing.net

Oil pans are available for purchase now!

GT30s w/ a New Look on Life

Alex P. contacted me some time ago to discuss availability on my oil pan and a few options for his engine, this lead to a long conversation which ended with him getting a full build done.  I was excited to talk to him because of what parts he was running and planning to do with his build.  Its not everyday you get customers willing and wanting to invest into their assemblies like he was doing.  It was a real treat to work on his outfit.  Alex is utilizing a few upgrades to include my newly introduced 8qt racing oil pan.  When the time came to finally fit the pan onto the block, it just looked like it was meant to be.  This entire build was an honor for me to do.  Alex spared no expense in getting the right work done.  I’m eager to see what kind of power he makes with this setup.

Mod list includes:

EP Racing Spec Block

Wiseco Pistons .040″

Pauter Rods

Clevite Main & Rod Bearings

MSP Manifolds

Garrett GT3071s

EPR HSO Modified Crankshaft

EPR Ported Oil pump

EPR 8qt Racing Oil Pan

EPR Bearing Coating Service

EPR Piston Coating Service

EPR Black Onyx Turbocharger Coating Service

EPR Manifold Coating Service

All new gaskets/seals & check valves

JWT valve springs

Mild Ported Cylinder Head

Stock Cams

Power – Engine- Design